How does dsm-firmenich ensure the safety and quality of its animal feed premix while meeting strict regulatory standards? Discover how robust chemical control practices—from handling cleaning agents to waste management—play a pivotal role in preventing contamination and ensuring compliance. This article unveils key strategies to enhance operational excellence and build customer trust. Don’t miss this essential guide for staying ahead in the animal feed industry.

The Importance of Chemical Control in Feed Premix Manufacturing

In animal premix production, managing non-ingredient chemicals such as cleaning agents, lubricants, and pest control substances is as crucial as handling ingredients like vitamins and minerals. Effective control of these chemicals mitigates risks like cross-contamination and ensures compliance with the FDA’s Food Safety Modernization Act (FSMA) and Canadian Food Inspection Agency (CFIA) regulations, safeguarding both animal and human health.

Key Elements of Non-Ingredient Chemical Control

1. Sourcing and Product Approval: All new chemical products must gain management approval prior to being introduced into the facility. Dsm-firmenich verifies the suitability of these chemicals for Safety, Quality, and regulatory compliance prior to purchase.
2. Identification and Labelling: Clear labelling of non-ingredient chemicals, including their purpose, hazards, and storage requirements, minimizes the risk of misuse or accidental contamination. Labels should always include relevant GHS information.
3. Storage and Segregation: Non-ingredient chemicals are stored in designated areas, separate from raw materials and finished products with proper ventilation and controlled access. Controlled access prevents accidental misuse of these chemicals.
4. Inventory Management: Maintaining accurate inventory records for cleaning agents, pest control products, and other chemicals helps track usage and ensures timely replenishment.
5. Handling and Use: Staff are trained in the proper handling of chemicals and pest control technicians are certified and trained. SOPs ensure consistency and adherence to safety protocols.
6. Cleaning and Cross-Contamination Prevention: Cleaning protocols for equipment and facilities are rigorously documented and verified. All lubricants must be H1 Food grade for production equipment.
7. Waste Management: Non-ingredient chemical waste, such as spent cleaning solutions or empty containers, is disposed of according to local environmental regulations. Proper labelling and segregation of waste streams ensure compliance and aligns with our commitment to the environment.
8. Documentation and Record-Keeping: Comprehensive records of non-ingredient chemical use and storage are maintained for traceability and audit purposes. Documentation supports compliance with industry and regulatory requirements.

Regulatory Considerations

Compliance with FDA FSMA and CFIA standards is essential for our premix operations at dsm-firmenich. Effective management of all chemicals on site ensures these substances do not compromise product integrity. Regular audits and training programs reinforce compliance and operational excellence.

Best Practices for Chemical Control

• Conduct risk assessments focused on chemical use application and proximity to production areas.
• Ensure dedicated storage of chemicals and control access for accidental misuse.
• Monitor chemical inventories and storage conditions.
• Train staff regularly on the safe handling for all chemicals.
• Verify and document all cleaning and pest control procedures to ensure effectiveness.

For dsm-firmenich, chemical control is a critical aspect of CGMP (current good manufacturing practices) compliance and regulatory adherence. By implementing rigorous systems and fostering a culture of quality and safety, we can protect our products and ensure we are meeting the highest standards of animal food manufacturing. Future articles in this series will explore related topics, such as Biohazard Prevention.